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Standardized Extraction Protocol per USP <665>

PharmaApril 28, 2026

Understand how USP <665> is shaping material qualification for single-use systems

Single-use systems are widely used in pharmaceutical and biopharmaceutical manufacturing, but their materials must be evaluated carefully to control extractables and leachables risk. As regulatory expectations evolve, manufacturers, suppliers and quality teams need a clear approach to material qualification, risk assessment and analytical strategy.

In this white paper, we explain the role of USP <665> and its relationship to USP <1665>, USP <1663>, USP <1664> and emerging global expectations. We show how a standardized extraction protocol can support risk-based qualification, strengthen documentation and help you assess the connection between extractables data, analytical evaluation thresholds and potential leachables in the finished product.

Standardized Extraction Protocol per USP 665

What you’ll find in our white paper

  • How USP <665> fits into the wider regulatory framework

    Understand how USP <665> connects with related pharmacopeial chapters, international standards and evolving expectations for material qualification in pharmaceutical manufacturing.

  • What risk-based qualification looks like in practice

    See how we outline the practical use of risk classification, extraction protocols and material assessment for plastic components used in single-use systems.

  • How to approach extractables and leachables correlation

    Learn how extractables data can be normalized, scaled and compared with analytical evaluation thresholds to support leachables risk assessment.

  • What to consider when applying industry and regulatory expectations

    Explore the differences between compendial requirements and industry best practices, including the role of alternative extraction protocols and their place in compliance strategies.

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