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Industrial Automation and Systems Design

Tailored industrial automation and systems design services that optimize performance, ensure compliance and support secure, life cycle-ready operations.

Industrial automation projects are increasingly complex, requiring seamless integration across control, safety, data and cybersecurity domains. Poorly designed systems can introduce operational risk, reduce reliability and limit long-term scalability.

We deliver tailored industrial automation and systems design solutions aligned with your operational goals, regulatory requirements and life cycle needs. Our systems-based approach ensures solutions are fit for purpose, vendor-agnostic and designed to perform reliably from concept through to operation and beyond.

Discover the benefits of our industrial automation and systems design services

  • Reduce operational risk across your automation systems
    We integrate automation, functional safety, alarm management, HMI and OT cybersecurity to eliminate gaps and prevent fragmented system design.
  • Improve long-term system reliability and performance
    Our life cycle-focused engineering approach ensures systems are robust, maintainable and designed to perform reliably over time.
  • Maintain flexibility as technologies and platforms evolve
    Vendor-agnostic design gives you the freedom to select, change or upgrade platforms without locking your operations into a single supplier.
  • Strengthen compliance and assurance from day one
    We align system design, testing and validation with applicable international standards to support safety, reliability and regulatory confidence.
  • Enable smarter operational decision-making
    Integrated data, reporting and analytics capabilities provide visibility into system performance and operational efficiency.

Our automation and systems design capabilities

  • Strategic design and engineering
    Conceptual design, FEED development, optioneering studies and technical specifications that balance performance and commercial requirements.
  • Control system programming and integration
    Configuration and integration of PLC, DCS, SIS and motion systems using industry-standard programming languages and architectures.
  • Verification and validation
    Independent testing, simulation and acceptance testing to confirm systems perform as intended and meet engineering requirements.
  • Legacy system modernization
    Reverse engineering, system audits and upgrade strategies to extend asset life and reduce operational risk.
  • Operational and maintenance support
    Lifecycle services including maintenance support, operational assistance and shutdown planning.
  • Performance and data enablement
    Advanced reporting, analytics and data integration to support operational visibility and informed decision-making.
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Why SGS?

We are a trusted partner for industrial automation and systems design across Australia and New Zealand, combining global expertise with strong local industry insight. Our teams understand the operational, regulatory and safety challenges faced across sectors, including manufacturing, energy, mining, infrastructure and process industries. By integrating automation, safety and cybersecurity expertise, we help you build systems that are reliable, compliant and future ready.

FAQ

We work across a wide range of systems, including:

  • Safety Instrumented System (SIS)
  • Basic Process Control Systems (BPCS)
  • Programmable Logic Controllers (PLCs)
  • Supervisory Control and Data Acquisition (SCADA)
  • Human-Machine Interfaces (HMI)

No. We are vendor-agnostic and experienced across a wide range of platforms and technologies.

Yes. Our teams include certified functional safety specialists and dedicated OT cybersecurity experts who design systems aligned with applicable standards, such as IEC 62443.

Yes. We offer lifecycle support including maintenance, operational assistance and system optimization.

News & Insights

  • SGS - New Zealand - Auckland

+08 00 747 237

Business Assurance

Tenancy A, Level 5, Building 3, Central Park,

660 Great South Road, Ellerslie,

Auckland, New Zealand