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Plant Risk Integrity Management (PRIMA)


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Plant Risk Integrity Management (PRIMA)
Several studies show that many plants spend far too much time and money on maintenance and inspection activities where the operational risks are quite low, as well as not having effective inspection technologies in place – like RBI - to identify where the operational risks are very high – resulting in excessive unplanned production downtime. Also a study showed that only up to 8% of the operating equipment units contribute to at least 92% of the plant operational risks. Further, time and resources typically spend on mitigating negative incidences are three times more than that spent on planned preventive tasks.

By recognizing that risks and efficiency represent the “other side” of profit, it becomes imperative to fully identify and understand equipments potential degradation mechanisms – this, in order to put in place effective mitigation actions. Implementation of SGS´s Plant Risk Integrity Management (PRIMA) provides substantial reduction of operational costs and risks.

Plant Risk Integrity Management (PRIMA) is an industry independent approach applied to plants in operation in order to reveal the large costs savings hidden behind unknown failure mechanisms.

Maintenance and inspection costs contribute significantly to the bottom line for plants in operation. Additionally to that, demand for maintenance and inspection increase as plants in operation become older – due to corrosion and wear. On the other hand, companies want to increase their safety and cost performance.

The systematic mitigation of risks is fundamental for achieving cost reductions, as well as extension of plants economic useful life. Implementing SGS´s PRIMA strategy ensures that the above objectives are reached.

Highly experienced international experts can be resourced through SGS´s organization - i.e. within its world wide system of over 42,000 employees.

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